What is Gene Therapy & Cell Therapy? Easy guide for everyone

What is cell therapy?

Cell therapy involves giving patients living cells to replace or repair diseased tissues. The American Society of Gene & Cell Therapy (ASGCT) defines cell therapy as “the transfer of a specific cell type(s) into a person to treat or prevent a disease”. In practice, a doctor may infuse stem cells or immune cells (for example, blood-forming stem cells or engineered T cells) into the patient’s body. These cells travel to damaged tissues, multiply, and restore function. The goal is to help the body regrow or heal the damaged cells. In other words, cell therapy is a form of regenerative medicine that aims “to grow, replace, or repair damaged tissue”. For example, mesenchymal stem cells have been injected to help heal inflamed or injured joints, and blood stem cells are transplanted to rebuild the bone marrow after cancer treatment.

How does cell therapy work?

Cell therapy works by transferring living cells into the patient’s body. The cells can come from the patient themself or from a donor. In autologous therapy, doctors collect a patient’s own cells (such as bone marrow or fat stem cells), modify or expand them in the lab, and then return them to the patient. Because they are the patient’s own cells, this lowers the risk of immune rejection. In allogeneic therapy, the cells come from another person (a matched donor). 

For example, a healthy donor’s bone-marrow stem cells can be given to a patient who needs a new blood system. Before receiving any cell infusion, patients often undergo conditioning (chemotherapy or radiation) to suppress their immune system or clear space in a tissue (like bone marrow). After infusion, the new cells travel to the target organ, engraft (take root), and begin growing. Over weeks to months, they multiply and differentiate into needed cell types. For instance, donated bone marrow stem cells will divide and become healthy blood cells, restoring the patient’s blood-forming system.

Infographic explaining how cell therapy works, showing the five main steps: cell collection, processing, modification, infusion, and tissue repair.

What are autologous and allogeneic cell therapies?

Autologous and allogeneic refer to the cell source. Autologous cell therapy uses the patient’s own cells. Doctors harvest cells from the patient (for example, stem cells from bone marrow), manipulate them if needed (perhaps adding a gene), then infuse them back. Because these are “self” cells, there is little risk the immune system will reject them. Allogeneic cell therapy uses cells from a donor. Donor cells must be carefully matched to avoid immune attack. Allogeneic products are often “off-the-shelf” therapies (ready-made), since they can be prepared in advance and used when needed. The ASGCT notes that “allo” means other, emphasizing donor origin. In practice, many stem cell transplants (like for leukemia) are allogeneic: healthy donor marrow gives new blood-building cells. CAR-T cell therapies (for cancer) are usually autologous: the patient’s own T cells are collected, engineered to attack cancer, and then reinfused.

What diseases can cell therapy treat?

Today most approved cellular therapies target blood and immune system disorders. For example, hematopoietic (blood-forming) stem cell transplants are a standard therapy for leukemia, lymphoma, multiple myeloma, and other bone-marrow cancers. CAR T-cell therapies (genetically modified T cells) can induce remissions in certain blood cancers (acute lymphoblastic leukemia, lymphoma). Beyond cancer, stem cell transplants treat immunodeficiency syndromes and genetic blood disorders (like thalassemia).

Research is expanding into many other diseases. Because stem cells can become many tissues, scientists are testing cell therapies for heart disease, spinal cord injury, diabetes, and joint (cartilage) damage. For example, small trials have injected cardiac stem cells after a heart attack to help regenerate muscle, or transplanted stem-cell-derived pancreatic islet cells for diabetes. Early studies show promise: Some companies report that stem cells can be guided to “regenerate and repair tissues that have been damaged or affected by disease”. People who might benefit include those with degenerative conditions like Parkinson’s disease, amyotrophic lateral sclerosis (ALS), and osteoarthritis. In all cases, the aim is to replace the non-functioning cells with healthy new ones so that organs and tissues can heal.

How does cell therapy regenerate tissue?

In cell therapy, the injected or infused cells actively rebuild the damaged tissues. Stem cells have the special ability to become multiple cell types. Once administered, they differentiate into the needed cells and integrate into the organ. For instance, a stem cell injected into a patient’s knee joint may turn into cartilage cells and help repair a worn joint. Some clinics explain that researchers can “generate healthy cells to replace cells affected by disease (regenerative medicine)” using stem cells. In animal studies, scientists have even reprogrammed skin cells into heart muscle cells and injected them into heart-failure models – these new cells improved heart function and survival. In short, cellular therapy works like a living repair kit: millions of cells are delivered where they’re needed, then grow and produce the proteins and structures that rebuild the tissue.

What are the risks of cell therapy?

Cell therapies can have serious side effects. Autologous therapies (using self cells) mostly avoid rejection, but allogeneic (donor) cells carry the risk of graft-versus-host disease (GVHD). In GVHD, the donor’s immune cells attack the patient’s normal tissues, which can cause rash, liver damage, gut injury and even be life-threatening. Cancer patients receiving cell therapies often undergo strong immunosuppression first; this raises infection risk. The ASGCT warns that pre-treatment with chemotherapy can “increase infection risk… and can be quite hard on the body”.

Another major risk with immune-based therapies is an overwhelming immune reaction. CAR T-cell treatments, for example, can trigger cytokine release syndrome – a dangerous “storm” of immune signals. Symptoms include high fever, low blood pressure, and multi-organ toxicity. ASGCT notes that “too many cytokines can result in fever, trouble breathing and can be life-threatening”. Hospitals giving CAR T also monitor for neurologic toxicities (confusion, seizures).

Importantly, because cellular therapy is a new field, long-term effects are still under study. Clinical trials include rigorous informed consent so patients know potential risks. Physicians follow strict guidelines to watch for complications. If any dangerous side effects appear, trials can be paused. Overall, while many cell therapies have been life-saving, they can also trigger severe immune or toxic reactions.

How much does cell therapy cost?

Advanced cell therapies are very expensive. CAR T-cell therapies, for example, often cost several hundred thousand dollars per course. Studies have found that the total medical cost of a CAR T treatment (including hospital care) averages around $450,000–$500,000. In patients with severe complications, costs can exceed $500,000. Bone marrow stem cell transplants (another form of cell therapy) also run high, they can range from tens of thousands to over $200,000 depending on whether it’s autologous or allogeneic. These prices reflect the complex preparation (cell collection, genetic modification, specialized care) and the intensive hospital stays often needed. Insurance and healthcare systems are still figuring out how to cover such therapies.

What is gene therapy?

Gene therapy is a technique that treats disease by fixing or manipulating a person’s genes. The National Library of Medicine defines gene therapy as a “medical approach that treats or prevents disease by correcting the underlying genetic problem”. In practice, gene therapy introduces new genetic instructions into a patient’s cells. For example, a healthy copy of a gene can be added to a patient who has a faulty version. Early genetic therapies (called gene addition) aimed to introduce a working gene to stand in for a mutant gene. Newer methods use gene editing: molecular tools like CRISPR-Cas9 can cut, replace, or switch off specific parts of DNA to correct mutations. In any case, the goal is to change the patient’s genetic code so that cells make the proper proteins.

Infographic explaining how gene therapy works, showing five key steps: vector design, gene delivery, cell targeting, gene expression, and therapeutic effect.

How does gene therapy work?

Gene therapy delivers genetic material into cells using a carrier called a vector. A vector is like a microscopic delivery truck: it carries new DNA or RNA into the target cells. Viral vectors are most common, because viruses naturally inject DNA into cells. Scientists take a harmless virus (e.g. an adeno-associated virus, AAV, or a lentivirus) and remove its disease-causing genes. The virus’ shell can still enter cells, so it safely carries the therapeutic gene inside. For instance, an AAV vector injected into a patient’s bloodstream will travel to specific cells and insert the new gene. Non-viral methods (like lipid nanoparticles or CRISPR machinery) are also being studied to avoid viral complications.

Once inside, the vector delivers the new gene to the cell’s nucleus. The cell then uses that gene to make healthy proteins. In in vivo gene therapy, this process happens inside the patient’s body – vectors are given by IV infusion or injection into the target organ. In ex vivo gene therapy, doctors remove some of the patient’s cells first, modify them in the lab, and then put them back. For example, bone marrow stem cells might be taken out, a functional gene inserted using a viral vector, and then returned to the patient’s blood stream. This is actually similar to cell therapy: it infuses living cells back into the patient, but those cells carry a new gene.

What are types of gene therapy?

Gene therapies can be classified by how and where they act. First, there is somatic vs germline genetic therapy. Somatic gene therapy affects only the patient’s body (any cell except eggs or sperm). These changes are not passed to future generations. Germline therapy would alter sperm, eggs, or embryos so that the change is inheritable by the patient’s children. Germline editing is highly controversial and currently illegal in most countries. Research so far focuses on somatic approaches.

Second, gene therapy can be in vivo vs ex vivo, as described above. In vivo means the genetic material is delivered directly inside the body (for example, an eye injection of a viral vector for an inherited blindness). Ex vivo means cells are modified outside the body. Both approaches are used in the clinic. For example, many of the blood disorder gene therapies use ex vivo methods (edit the patient’s blood stem cells outside and return them). Researchers also distinguish based on technology: traditional gene therapy adds or replaces genes, while gene editing (like CRISPR) precisely cuts or alters existing genes.

What delivery methods are used in gene therapy?

The most common delivery methods are viral vectors. The three viral vectors widely used in approved therapies are adeno-associated virus (AAV), lentivirus, and adenovirus. AAV is popular because it produces mild immune reactions and can deliver genes to many cell types. Lentivirus (derived from HIV) is used especially in ex vivo therapies (it can insert larger genes into dividing cells). Researchers remove most of the virus DNA, keeping only the “shell” and insertion machinery. For example, AAV is used to deliver the RPE65 gene in Luxturna (an eye gene therapy).

Non-viral methods are also under active research. These include plasmid DNA injections, lipid nanoparticles, and direct RNA delivery. Physical methods like electroporation (electric pulses) or chemical carriers can ferry genes into cells without viruses.

A notable new technology is CRISPR-Cas9 gene editing. Instead of adding whole genes, CRISPR delivers molecular “scissors” that cut DNA at precise spots. Doctors can design CRISPR tools to remove a disease-causing mutation or turn genes on/off. Early CRISPR-based therapies are in trials for blood diseases and cancer. So far, approved therapies mostly use viral vectors to add genes, but CRISPR and other gene-editing methods promise more precise fixes in the near future.

What diseases can gene therapy treat?

Gene therapy is especially suited for genetic disorders where a single gene defect causes disease. To date, only a small number of gene therapies are FDA-approved. For example, Luxturna treats an inherited blindness (Leber congenital amaurosis) by adding a working copy of the RPE65 gene. Zolgensma is approved for spinal muscular atrophy (a fatal infant disease) and replaces the missing SMN1 gene. Hemgenix treats hemophilia B by providing the clotting factor IX gene; it costs about $3.5 million for a one-time infusion.

Other rare diseases with ongoing gene therapy trials include Duchenne muscular dystrophy, severe combined immunodeficiency, sickle cell disease (via gene-edited blood cells), and metabolic disorders like Gaucher or Fabry disease. Researchers are also exploring gene therapy for some cancers: for example, introducing “suicide genes” or immune-enhancing genes into tumors. In summary, genetic therapy can potentially target any disease caused by a faulty gene. So far it’s been used for inherited diseases of the eye, muscle, blood, and immune system, among others.

What are the risks of gene therapy?

Because gene therapy involves altering DNA, there are important safety concerns. Early genetic therapy trials (over 30 years ago) revealed that introducing genes could cause severe immune reactions or even trigger cancer. For instance, patients in a trial developed leukemia after gene insertion activated other oncogenes. These experiences taught researchers how to improve safety (using better vectors, tighter control of gene insertion).

Current risks include immune responses to the delivery vector. Even though vectors are “disarmed,” the body may see them as foreign. This can cause inflammation or destroy the therapeutic vector before it works. In extreme cases, a strong immune reaction could be life-threatening (as happened in an early adenovirus trial). Another risk is off-target effects. If a vector inserts DNA in the wrong place, it could disrupt another gene or regulatory region. Modern trials monitor patients long-term to watch for delayed cancers or other issues.

Gene editing adds another layer of risk. CRISPR cuts the genome at targeted sites, but it can sometimes cut at similar sequences (off-target cleavage). Unintended edits might inactivate an important gene or create a harmful mutation. Scientists must carefully validate that edits are precise.

Finally, ethical and genetic risks surround germline changes. Because altering a fertilized embryo’s DNA would affect all future cells, it is highly controversial and banned by regulators. All current clinical gene therapies change only somatic cells (no heritable changes).

Regulatory agencies (FDA, NIH) closely oversee gene therapy trials. They require multi-phase clinical testing (Phase I safety, Phase II efficacy, etc.). Informed consent, independent ethics review boards, and long-term follow-up are mandatory. Although no therapy is risk-free, advances have greatly improved safety, and several gene therapies have now been approved for patient use.

How much does gene therapy cost?

Gene therapies tend to be extremely expensive, often one-time treatments with multi-million dollar price tags. For example, when Luxturna was approved in 2017, it cost $425,000 per eye. The spinal muscular atrophy therapy Zolgensma costs roughly $2.1 million for a single infusion. Hemgenix, for hemophilia B, was priced at about $3.5 million – currently among the most expensive drugs in the world. These high costs reflect the complex development and the fact that one dose can provide lasting benefit for years or decades.

By comparison, traditional medications cost far less. However, patients with severe genetic diseases sometimes require lifelong treatments (infusions every few weeks) that add up. Gene therapy’s one-time approach has led companies to charge premium prices. Insurers and health systems are still negotiating ways to pay for these “curative” therapies without bankrupting patients or public funds.

What is the difference between gene therapy and cell therapy?

At a basic level, gene therapy and cell therapy are different strategies. Gene therapy works by transferring genetic material into a patient’s cells (often using viral vectors). Cell therapy works by transferring living cells themselves into the patient. In gene therapy, the therapy is the new gene or editing construct. In cell therapy, the therapy is the population of cells (which may or may not have been genetically modified).

There are overlaps. For example, CAR T-cell therapy is a hybrid: a patient’s T cells (cell therapy) are taken out, genetically modified to carry a cancer-fighting gene, and then reinfused, so it is sometimes called “cell-based gene therapy.” But in general, genetic therapy aims to fix the DNA defect, whereas cell therapy aims to replace or boost cell function.

Comparison table showing the key differences between gene therapy and cell therapy, including definition, delivery method, risks, diseases treated, and cost.

Which is better gene therapy or cell therapy?

There is no simple answer; it depends on the disease and patient. For inherited genetic disorders (like hemophilia, retinal disease, or enzyme deficiencies), gene therapy directly addresses the root cause by adding a correct gene. It can potentially cure the condition at its source. For conditions caused by cell loss or dysfunction (such as leukemia or organ damage), cell therapy may be more effective. For example, leukemia is often treated with a new immune system via stem cell transplant or CAR T cells, which is not something genetic therapy alone could do.

In some cases, both approaches might work. For a patient with a genetic blood disorder, doctors might either add a healthy gene into blood cells (gene therapy) or give the patient a stem cell transplant (cell therapy). Which is “better” depends on factors like how well the patient tolerates a transplant vs a gene treatment, the specific genetics of the disease, and cost/availability. In short, gene and cell therapies are complementary tools. Neither is inherently superior – physicians choose the one that best fits the medical context.

What are the benefits and risks of gene therapy vs cell therapy?

Benefits: Both therapies offer the promise of long-lasting cures rather than just symptom control. Gene therapy can fix a malfunctioning gene, potentially restoring normal cell function permanently. Cell therapy can regenerate damaged tissues or empower the immune system. For example, gene therapy has already cured some children of diseases previously fatal (like severe combined immunodeficiency), and cell therapy (like CAR T) has achieved remissions in patients with otherwise untreatable cancers. These treatments open possibilities far beyond what traditional drugs can do.

Risks: As discussed, both have unique dangers. Gene therapy risks include immune reactions to the vector and unintended DNA changes. Cell therapy risks include graft reactions and severe inflammatory side effects. A patient undergoing either must be closely monitored. Additionally, because both approaches are relatively new, long-term consequences are not fully known. Clinical trials continue to collect data on durability and late effects.

Cost is also a risk factor: these therapies are so expensive that access may be limited. This raises questions of equity and affordability. As the National Institutes of Health notes, a concern is whether “the high costs of genetic therapy make it available only to the wealthy”. Ultimately, patients and families must weigh the potential for a cure against the potential side effects and financial/ethical considerations.

What ethical concerns are associated with gene therapy and cell therapy?

Several ethical issues arise. For gene therapy, the main concerns involve genetic alteration of the body’s core blueprint. Most researchers agree it is ethical to treat a patient’s somatic cells. But germline editing (making heritable changes) is highly contentious. Editing an embryo or sperm/egg could affect future generations who cannot consent, and it carries unknown risks. In fact, germline gene editing is currently banned in the U.S., Europe, and many countries. There are also questions about “designer genetics” – using genetic therapy for enhancement (height, intelligence, etc.) rather than disease prevention. Society must decide where to draw the line.

For cell therapy, key ethical concerns include safety and fraud. Because stem cell therapies are so promising, some clinics sell unproven treatments directly to patients without proper trials. The ASGCT warns that “some unethical providers… offer cell therapy products that have not [been] tested to see if they work, and may be dangerous”. This has led to patient harm in some cases. Legitimate cell therapies must go through clinical trials and regulatory review. Patients are advised to be cautious of “stem cell clinics” that claim miracle cures.

Both fields also face questions of justice and access. If these advanced therapies remain extremely expensive, will only wealthy individuals benefit? Will insurance cover them? These treatments could make society less accepting of people with genetic conditions if everyone expects “perfect” genes.

In summary, gene and cell therapies bring tremendous hope but also require careful ethical oversight. Ongoing dialogues among scientists, ethicists, and the public aim to ensure these technologies are used safely and fairly.

Conclusion: A new era of medicine, powered by biotechnology

Cell therapy and gene therapy represent two of the most promising frontiers in modern medicine. By treating diseases at their root, whether by restoring damaged tissues or correcting faulty genetic instructions, these therapies are reshaping how we approach cancer, rare disorders, and regenerative care. While each therapy has its specific mechanisms, risks, and applications, both share the potential to deliver lasting, transformative results where traditional treatments fall short.

As the field advances, the integration of advanced bioprocessing, automation, and single-use technologies becomes increasingly essential. This is where TECNIC plays a vital role. With a global presence and a portfolio that includes modular bioreactors, perfusion platforms, TFF systems, and single-use flowkits and bags, TECNIC provides the infrastructure that enables safe, scalable, and efficient development of cell and gene therapies.

From early-stage R&D to commercial-scale production, TECNIC supports biopharmaceutical companies and research institutions in bringing life-changing therapies to patients, faster, safer, and with full process control.

FAQ: Gene and Cell Therapy

Frequently Asked Questions (FAQ)

1. What is the difference between gene therapy and cell therapy?

Gene therapy modifies genetic material to treat or prevent disease, while cell therapy uses living cells to repair or replace damaged tissues or cells.

2. Are gene and cell therapies the same as stem cell therapies?

Not exactly. Stem cell therapies are a type of cell therapy, while gene therapy involves genetic modification. Some treatments combine both approaches.

3. What is gene therapy?

Gene therapy is a medical treatment that involves modifying or replacing faulty genes inside the body’s cells to treat or prevent diseases, especially genetic disorders.

4. What is cell therapy?

Cell therapy is a technique where live, healthy cells are introduced into a patient’s body to repair or replace damaged tissue, regenerate function, or strengthen the immune system.

5. Are gene and cell therapies safe?

They are generally safe under medical supervision, but like all treatments, they carry risks depending on the method, patient condition, and regulatory oversight.

6. What diseases can be treated with cell therapy?

Cell therapy is used for cancers (like CAR-T), immune disorders, orthopedic injuries, and degenerative diseases, among others.

7. What are the main types of gene therapy?

Gene addition, gene editing (e.g., CRISPR), and gene silencing are common types of gene therapy used to treat genetic disorders and cancers.

References

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Cassette

We understand the importance of flexibility and efficiency in laboratory processes. That's why our equipment is designed to be compatible with Cassette filters, an advanced solution for a variety of filtration applications. Although we do not manufacture the filters directly, our systems are optimized to take full advantage of the benefits that Cassette filters offer.

Cassette filters are known for their high filtration capacity and efficiency in separation, making them ideal for ultrafiltration, microfiltration, and nanofiltration applications. By integrating these filters into our equipment, we facilitate faster and more effective processes, ensuring high-quality results.

Our equipment, being compatible with Cassette filters, offers greater versatility and adaptability. This means you can choose the filter that best suits your specific needs, ensuring that each experiment or production process is carried out with maximum efficiency and precision.

Moreover, our equipment stands out for its 100% automation capabilities. Utilizing advanced proportional valves, we ensure precise control over differential pressure, transmembrane pressure, and flow rate. This automation not only enhances the efficiency and accuracy of the filtration process but also significantly reduces manual intervention, making our systems highly reliable and user-friendly.

Hollow Fiber

We recognize the crucial role of flexibility and efficiency in laboratory processes. That's why our equipment is meticulously designed to be compatible with Hollow Fiber filters, providing an advanced solution for a broad spectrum of filtration applications. While we don't directly manufacture these filters, our systems are finely tuned to harness the full potential of Hollow Fiber filters.

Hollow Fiber filters are renowned for their exceptional performance in terms of filtration efficiency and capacity. They are particularly effective for applications requiring gentle handling of samples, such as in cell culture and sensitive biomolecular processes. By integrating these filters with our equipment, we enable more efficient, faster, and higher-quality filtration processes.

What sets our equipment apart is its 100% automation capability. Through the use of sophisticated proportional valves, our systems achieve meticulous control over differential pressure, transmembrane pressure, and flow rate. This level of automation not only boosts the efficiency and precision of the filtration process but also significantly diminishes the need for manual oversight, rendering our systems exceptionally reliable and user-friendly.

Contact General

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Microbial configuration

The microbial configuration of the eLab Advanced is equipped with a Rushton turbine specifically designed for high-oxygen-demand processes such as bacterial and yeast fermentations. The radial-flow impeller generates strong mixing and intense gas dispersion, promoting high oxygen transfer rates and fast homogenization of nutrients, antifoam and pH control agents throughout the vessel. This makes it particularly suitable for robust microbial strains operating at elevated agitation speeds and aeration rates.

Operators can adjust agitation and gas flow to reach the required kLa while maintaining consistent mixing times, even at high cell densities. This configuration is an excellent option for users who need a powerful, reliable platform to develop and optimize microbial processes before transferring them to pilot or production scales.

Technical specifications

Materials and finishes

Typical
  • Product-contact parts: AISI 316L (1.4404), typical Ra < 0.4 µm (16 µin)
  • Non-contact parts/skid: AISI 304/304L
  • Seals/elastomers: platinum-cured silicone, EPDM and/or PTFE (material set depends on selection)
  • Elastomers compliance (depending on selected materials): FDA 21 CFR 177.2600 and USP Class VI
  • Surface treatments: degreasing, pickling and passivation (ASTM A380 and ASTM A968)
  • Roughness control on product-contact surfaces

Design conditions

Pressure & temperature

Defined considering non-hazardous process fluids (PED group 2) and jacket steam/superheated water (PED group 5), depending on configuration and project scope.

Reference design envelope
Mode Element Working pressure (bar[g]) Working pressure (psi[g]) T max (°C / °F)
ProcessVessel0 / +2.50 / +36.3+90 / 194
ProcessJacket0 / +3.80 / +55.1+90 / 194
SterilisationVessel0 / +2.50 / +36.3+130 / 266
SterilisationJacket0 / +3.80 / +55.1+150 / 302
Jacket working pressure may also be specified as 0 / +4 bar(g) (0 / +58.0 psi[g]) depending on design selection; final values are confirmed per project.

Pressure control and safeguards

Typical
  • Designed to maintain a vessel pressure set-point typically in the range 0 to 2.5 bar(g)
  • Aseptic operation commonly around 0.2 to 0.5 bar(g) to keep the vessel slightly pressurised
  • Overpressure/underpressure safeguards included per configuration and regulations
  • Pressure safety device (e.g., rupture disc and/or safety valve) included according to configuration

Agitation

Reference ranges
Working volume MU (Cell culture), reference MB (Microbial), reference
10 L0 to 300 rpm0 to 1000 rpm
20 L0 to 250 rpm0 to 1000 rpm
30 L0 to 200 rpm0 to 1000 rpm
50 L0 to 180 rpm0 to 1000 rpm

Integrated peristaltic pumps (additions)

Typical

The equipment typically includes 4 integrated variable-speed peristaltic pumps for sterile additions (acid/base/antifoam/feeds). Actual flow depends on selected tubing and calibration.

Parameter Typical value Notes
Quantity 4 units (integrated) In control tower; assignment defined by configuration
Speed 0-300 rpm Variable control from eSCADA
Minimum flow 0-10 mL/min Example with 0.8 mm ID tubing; depends on tubing and calibration
Maximum flow Up to ~366 mL/min Example with 4.8 mm ID tubing; actual flow depends on calibration
Operating modes OFF / AUTO / MANUAL / PROFILE AUTO typically associated to pH/DO/foam loops or recipe
Functions PURGE, calibration, totaliser, PWM PWM available for low flow setpoints below minimum operating level

Gas flow control (microbial reference capacity)

Reference

For microbial culture (MB), gas flow controllers (MFC) are typically sized based on VVM targets. Typical reference VVM range: 0.5-1.5 (to be confirmed by process).

Working volume (L) VVM min VVM max Air (L/min) O2 (10%) (L/min) CO2 (20%) (L/min) N2 (10%) (L/min)
100.51.55-150.5-1.51-30.5-1.5
200.51.510-301-32-61-3
300.51.515-451.5-4.53-91.5-4.5
500.51.525-752.5-7.55-152.5-7.5
O2/CO2/N2 values are shown as reference capacities for typical gas blending strategies (10% O2, 20% CO2, 10% N2). Final gas list and ranges depend on process and configuration.

Instrumentation and sensors

Typical

Instrumentation is configurable. The following list describes typical sensors integrated in standard configurations, plus common optional PAT sensors.

Variable / function Typical technology / interface Status (STD/OPT)
Temperature (process/jacket)Pt100 class A RTDSTD
Pressure (vessel/lines)Pressure transmitter (4-20 mA / digital)STD
Level (working volume)Adjustable probeSTD
pHDigital pH sensor (ARC or equivalent)STD
DO (pO2)Digital optical DO sensor (ARC or equivalent)STD
FoamConductive/capacitive foam sensorSTD
Weight / mass balanceLoad cell (integrated in skid)STD
pCO2Digital pCO2 sensor (ARC or equivalent)OPT
Biomass (permittivity)In-line or in-vessel sensorOPT
VCD / TCDIn-situ cell density sensorsOPT (MU)
Off-gas (O2/CO2)Gas analyser for OUR/CEROPT
ORP / RedoxDigital ORPOPT
Glucose / LactatePAT sensorOPT

Automation, software and connectivity

Typical

The platform incorporates TECNIC eSCADA (typically eSCADA Advanced for ePILOT) to operate actuators and control loops, execute recipes and manage process data.

Main software functions
  • Main overview screen with process parameters and trends
  • Alarm management (real-time alarms and historical log) with acknowledgement and comment option
  • Manual/automatic modes for actuators and control loops
  • Recipe management with phases and transitions; parameter profiles (multi-step) for pumps and setpoints
  • Data logging with configurable period and export to CSV; PDF report generation
Common control loops
  • Temperature control (jacket heating/cooling)
  • Pressure control (headspace) with associated valve management
  • pH control via acid/base addition pumps and optional CO2 strategy
  • DO control with cascade strategies (agitation, air, O2, N2) depending on package and configuration
  • Foam control (foam sensor and automatic antifoam addition)
Data integrity and 21 CFR Part 11

Support for 21 CFR Part 11 / EU GMP Annex 11 is configuration- and project-dependent and requires customer procedures and validation (CSV).

Utilities

Reference

Utilities depend on final configuration (e.g., AutoSIP vs External SIP) and destination market (EU vs North America). The following values are typical reference points.

Utility Typical service / configuration Pressure Flow / power Notes
Electrical EU base: 400 VAC / 50 Hz (3~) N/A AutoSIP: 12 kW; External SIP: 5 kW NA option: 480 VAC / 60 Hz; cabinet/wiring per NEC/NFPA 70; UL/CSA as required
Process gases Air / O2 / CO2 / N2 Up to 2.5 bar(g) (36.3 psi) According to setpoint Typical OD10 pneumatic connections; final list depends on package
Instrument air Pneumatic valves Up to 6 bar(g) (87.0 psi) N/A Dry/filtered air recommended
Cooling water Jacket cooling water 2 bar(g) (29.0 psi) 25 L/min (6.6 gpm) 6-10 °C (43-50 °F) typical
Cooling water Condenser cooling water 2 bar(g) (29.0 psi) 1 L/min (0.26 gpm) 6-10 °C (43-50 °F) typical
Steam (External SIP) Industrial steam 2-3 bar(g) (29.0-43.5 psi) 30 kg/h (66 lb/h) For SIP sequences
Steam (External SIP) Clean steam 1.5 bar(g) (21.8 psi) 8 kg/h (18 lb/h) Depending on plant strategy

Compliance and deliverables

Typical

Depending on destination and project scope, the regulatory basis may include European Directives (CE) and/or North American codes. The exact list is confirmed per project and stated in the Declaration(s) of Conformity when applicable.

Scope EU (typical references) North America (typical references)
Pressure equipmentPED 2014/68/EUASME BPVC Section VIII (where applicable)
Hygienic designHygienic design good practicesASME BPE (reference for bioprocessing)
Machine safetyMachinery: 2006/42/EC (until 13/01/2027) / (EU) 2023/1230OSHA expectations; NFPA 79 (industrial machinery) - project dependent
Electrical / EMCLVD 2014/35/EU; EMC 2014/30/EUNEC/NFPA 70; UL/CSA components and marking as required
Materials contactEC 1935/2004 + EC 2023/2006 (GMP for materials) where applicableFDA 21 CFR (e.g., 177.2600 for elastomers) - materials compliance
Software / CSVEU GMP Annex 11 (if applicable)21 CFR Part 11 (if applicable)
Standard documentation package
  • User manual and basic operating instructions
  • P&ID / layout drawings as per project scope
  • Material certificates and finish/treatment certificates (scope dependent)
  • FAT report (if included in contract)
Optional qualification and commissioning services
  • SAT (Site Acceptance Test)
  • IQ / OQ documentation and/or execution (scope agreed with customer)
  • CSV support package for regulated environments (ALCOA+ considerations, backups, time synchronisation, etc.)

Ordering and configuration

Project-based

ePILOT BR is configured per project. To define the right MU/MB package, volumes and options (utilities, sensors, software and compliance), please contact TECNIC with your URS or request the configuration questionnaire.

The information provided above is for general reference only and may be modified, updated or discontinued at any time without prior notice. Values and specifications are indicative and may vary depending on project scope, configuration and applicable requirements. This content does not constitute a binding offer, warranty, or contractual commitment. Any final specifications, deliverables and acceptance criteria will be confirmed in the corresponding quotation, technical documentation and/or contract documents.

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Technical specifications

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Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Technical specifications

Models and working volumes

Tank

The ePlus Mixer platform combines an ePlus Mixer control tower with Tank frames and eBag 3D consumables. Tank can be supplied in square or cylindrical configurations (depending on project) to match the bag format.

Tank model Nominal volume Minimum volume to start agitation*
Tank 50 L50 L15 L
Tank 100 L100 L20 L
Tank 200 L200 L30 L
Tank 500 L500 L55 L
*Values based on agitation start interlocks per tank model. Final performance depends on the selected eBag 3D, fluid properties and configuration.

Design conditions and operating limits

Reference

Reference limits are defined for the ePlus Mixer and the Tank. It is recommended to validate the specific limits of the selected eBag 3D and single-use sensors for the customer’s process.

Element Operating pressure Maximum pressure (safety) Maximum working temperature
ePlus Mixer (control tower)ATM0.5 bar(g)90 °C
TankATM0.5 bar(g)45 °C
Jacket (if applicable)N/A1.5 barDepends on utilities / scope
The 0.5 bar(g) limit is associated with the equipment design, the circuit is protected by a safety valve. Confirm final limits on the equipment nameplate and project specification.

Materials and finishes

Typical
  • Control tower housing and frame: stainless steel 304
  • Product-contact metallic hard parts (if applicable): stainless steel 316 (defined in project manufacturing documentation)
  • Non-product-contact metallic parts: stainless steel 304
  • eBag consumable: single-use polymer (supplier dependent, gamma irradiation / sterilisation per specification)
  • Vent filters: PP (polypropylene), per component list
For GMP projects, the recommended documentation package includes material certificates, surface finish certificates (Ra if applicable) and consumable sterility/irradiation certificates.

Agitation system

Magnetic

Non-invasive magnetic agitation, the impeller is integrated in the eBag 3D Mixer format, avoiding mechanical seals. Agitation speed is controlled from the HMI, with start interlocks linked to the tank model and minimum volume.

Reference speed range
  • Typical agitation range: 120 to 300 rpm (configuration dependent)
  • Magnetic drive motor (reference): Sterimixer SMA 85/140, 50 Hz, 230/400 V, 0.18 kW
  • Gear reduction (reference): 1:5
  • Actuation (reference): linear actuator LEYG25MA, stroke 30–300 mm, speed 18–500 mm/s (for positioning)
Final rpm and mixing performance depend on tank size, bag format and process requirements.

Weighing and volume control

Integrated

Weight and derived volume control are performed using 4 load cells integrated in the tank frame legs and a weight indicator. Tare functions are managed from the HMI to support preparation steps and additions by mass.

Component Reference model Key parameters
Load cells (x4) Mettler Toledo SWB505 (stainless steel) 550 kg each, output 2 mV/V, IP66
Weight indicator Mettler Toledo IND360 DIN Acquisition and HMI display, tare and “clear last tare”
For installation engineering, total floor load should consider product mass + equipment mass + margin (recommended ≥ 20%).

Pumps and fluid handling

Standard

The platform includes integrated pumps for additions and circulation. Final tubing selection and calibration define the usable flow range.

Included pumps (reference)
  • 3 integrated peristaltic pumps for additions (acid/base/media), with speed control from HMI
  • 1 integrated centrifugal pump for circulation / transfer (DN25)
Peristaltic pumps (reference)
Parameter Reference Notes
Quantity3 unitsIntegrated in the control tower
Pump headHYB101 (Hygiaflex)Example tubing: ID 4.8 mm, wall 1.6 mm
Max speed300 rpmSpeed control reference: 0–5 V
Max flow (example)365.69 mL/minDepends on tubing and calibration
Centrifugal pump (reference)
Parameter Reference
ModelEBARA MR S DN25
Power0.75 kW
FlowUp to 42 L/min
PressureUp to 1 bar
For circulation and sensor loops, the eBag 3D format can include dedicated ports (depending on the selected consumable and application).

Thermal management (optional jacket)

Optional

Tank can be supplied with a jacket (single or double jacket options). The thermal circuit includes control elements and a heat exchanger, enabling temperature conditioning depending on utilities and project scope.

  • Jacket maximum pressure (reference): 1.5 bar
  • Thermal circuit safety: pressure regulator and safety valve (reference set-point 0.5 bar(g))
  • Heat exchanger (reference): T5-BFG, 12 plates, alloy 316, 0.5 mm, NBRP
  • Solenoid valves (reference): SMC VXZ262LGK, 1", DC 24 V, 10.5 W
  • Jacket sequences: fill / empty / flush (scope dependent)
The tank maximum temperature may depend on the thermal circuit and consumable limits. Confirm final values with the selected eBag 3D specification.

Instrumentation and sensors

Optional SU

Single-use sensors can be integrated via dedicated modules. The following references describe typical sensors and interfaces listed in the datasheet.

Variable Reference model Interface / protocol Supply Operating temperature IP
pH OneFerm Arc pH VP 70 NTC (SU) Arc Module SU pH, Modbus RTU 7–30 VDC 5–50 °C IP67
Conductivity Conducell-P SU (SU) Arc Module Cond-P SU, Modbus RTU 7–30 VDC 0–60 °C IP64
Temperature Pt100 ø4 × 52 mm, M8 (non-invasive) Analog / acquisition module Project dependent Project dependent Project dependent
Measurement ranges and final sensor list depend on the selected single-use components and project scope.

Automation, software and data

Standard + options

The ePlus SUM control tower integrates an industrial PLC and touch HMI. Standard operation supports Manual / Automatic / Profile modes, with optional recipe execution depending on selected software scope.

Software scope (reference)
  • Standard: eBASIC (base HMI functions)
  • Optional: eSCADA Basic or eSCADA Advanced (project dependent)
  • Trends, alarms and profiles, profiles up to 100 steps (depending on scope)
  • Data retention (reference): up to 1 year
Connectivity (reference)
  • Industrial Ethernet and integrated OPC server (included)
  • Remote access option (project dependent)

Utilities and facility interfaces

Typical

Installation requirements depend on jacket and temperature scope and the customer layout. The following values are typical references.

Utility Pressure Flow Connections Notes
Electrical supply N/A Reference: 18 A 380–400 VAC, 3~ + N, 50 Hz Confirm per final configuration and destination market
Ethernet N/A N/A RJ45 OPC server, LAN integration
Tap water 2.5 bar N/A 1/2" (hose connection) Jacket fill and services, tank volume about 25 L
Cooling water 2–4 bar 10–20 L/min 2 × 3/4" (hose connection) Heat exchanger and jacket cooling
Process air 2–4 bar N/A 1/2" quick coupling Used for jacket emptying
Drain N/A N/A 2 × 3/4" (hose connection) For draining
Exhaust N/A N/A N/A Optional (depending on project)
Stack light (optional) N/A N/A N/A 3-colour indication, as per scope
During FAT, verify in the installation checklist that the available utilities match the selected configuration and scope.

Documentation and deliverables

Project-based

Deliverables depend on scope and project requirements. The following items are typical references included in the technical documentation package.

  • Datasheet and user manual (HMI and system operation)
  • Electrical schematics, PLC program and backup package (scope dependent)
  • P&ID, layout and GA drawings (PDF and/or CAD formats, project dependent)
  • Factory Acceptance Test (FAT) protocol and FAT report (as per contract)
  • Installation checklist
  • Material and consumable certificates, as required for regulated projects (scope dependent)
On-site services (SAT, IQ/OQ) and extended compliance packages are optional and defined per project.

Ordering and configuration

Contact

The ePlus Mixer scope is defined per project. To select the right tank size, bag format, sensors and optional jacket and software, please share your URS or request the configuration questionnaire.

The information provided above is for general reference only and may be modified, updated or discontinued at any time without prior notice. Values and specifications are indicative and may vary depending on project scope, configuration and applicable requirements. This content does not constitute a binding offer, warranty, or contractual commitment. Any final specifications, deliverables and acceptance criteria will be confirmed in the corresponding quotation, technical documentation and/or contract documents.

Operating windows microbial vs. cell culture

The operating range depends on the volume, gas configuration and impeller type. Typical performance references and operating parameters for both applications are summarised below (guideline values; final performance depends on medium, antifoam, geometry and aeration strategy).

Performance and parameters:

Indicative operating windows for cellular and microbial processes. Final values depend on bag configuration, impellers, aeration strategy and process targets.

Application

Cell culture

Agitation (rpm)

300: 0–450
1000: 0–300

Tip speed (m/s)

0.4–1.8

P/V (W/m³)

80–200

kLa (h⁻¹)

20–30

Application

Microbial

Agitation (rpm)

300: 0–450
1000: 0–300

Tip speed (m/s)

1.5–5.0

P/V (W/m³)

1,000–5,500

kLa (h⁻¹)

150–330

Typical gas line ranges by model and application. Installed ranges and gas setup depend on selected options and project scope.

Gas

Process air

Typical range (Ln/min)

300 L: 20–300 (up to 600 depending on configuration)
1000 L: 20–1000 (up to 2000 depending on configuration)

Main use

Aeration by sparger / mixing

Notes by application

Microbial: primary. 

Cellular: DO support.

Gas

Oxygen (O₂)

Typical range (Ln/min)

300 L: 2–30 (up to 600 depending on configuration)
1000 L: 2–100 (up to 2000 depending on configuration)

Main use

DO enrichment and cascade

Notes by application

Microbial: frequent. Cellular: cascade at DO set point.

Gas

Carbon dioxide (CO₂)

Typical range (Ln/min)

300 L: 2–30 (typical) / 10–150 (depending on configuration)
1000 L: 2–100 (typical) / 10–500 (depending on configuration)

Main use

pH control / CO₂ balance

Notes by application

Cellular: standard. Microbial: optional.

Gas

Overlay (air or O₂)

Typical range (Ln/min)

300 L: 10–150
1000 L: 10–500

Main use

Headspace scavenging / gas control

Notes by application

Cellular: standard. Microbial: optional.

Note: the exact flow and gas ranges installed depend on the model and the options purchased.

 

Multi Use Bioreactors

Single Use Bioreactors

Multi Use TFF Systems

Single Use TFF Systems

Single-use bioprocess bags (2D and 3D)

Designed to enhance our bioprocess solutions

Versatile and reliable bioreactor vessels for bioprocessing

Versatile and reliable bioreactor vessels for bioprocessing